PCD Blanks,PCD Tool Blanks
PCD blanks with 1um for finish cutting PCD tools,PCD blanks can be cut for further cutting and custom cutting to produce various kinds of PCD tools.
The diameter of PCD blank is 63.0mm,PCD layer thickness is 0.4-0.6mm.
Total thickness of the PCD blanks can be 1.6mm,2.0mm and 3.2mm.
We can cut the PCD into small tips according to customers' request.
Features:
Our PCD big blanks feature of continuous impact resistance,outstanding thermal stability and superior wear resistance,ensure excellent workpiece quality after machining and offer extremely long life of cutting tool.
Its working conditions and the machining performance in the application can achieve an ideal balance, and it can meet the requirements of cutting or grinding and also be equipped with chipping resistance,wear resistance,discharge characteristic and grindability.
We can provide ultrasound scan to check the thickness distribution of the PCD layer.
PCD Round Blanks Dimentions (mm) Availability
Grade | Diameter | PCD Layer | Thickness | ||
1.6 | 2.0 | 3.2 | |||
PCD0505 | 63.0mm | 0.4-0.6 | √ | √ | √ |
PCD0510 | 63.0mm | 0.4-0.6 | √ | √ | √ |
PCD0532 | 63.0mm | 0.4-0.6 | √ | √ | √ |
PCD0685 | 63.0mm | 0.4-0.6 | √ | √ | √ |
PCD0605 | 63.0mm | 0.4-0.6 | √ | √ | √ |
PCD0610 | 63.0mm | 0.4-0.6 | √ | √ | √ |
PCD0632 | 63.0mm | 0.4-0.6 | √ | √ | √ |
PCD Grain (μm) and Bond Information
Grade | Grain | Bond | Features |
PCD0505 | 5 | Metal | Good for EDM cutting,extremely high anti-shock resistance and wear resistance |
PCD0510 | 8-10 | Metal | General PCD use,high anti-shock resistance and wear resistance |
PCD0532 | 25 | Metal | Mixed grain,extremely anti-shock resistance,good thermal stability and resistance |
PCD0685 | 1 | Metal | For mirror and high precision machining,good for EDM and other machining |
PCD0605 | 5 | Metal | Good for EDM and mechanical machining,high wearable |
PCD0610 | 10 | Metal | General use,high anti-shock resistance and good wear resistance |
PCD0632 | 2-30 | Metal | Mixed grain to enable the PCD have better wear resistance,good thermal stability and high anti-shock resistance |
PCD Grade Suitable Applications:
Grade | Suitable Applications |
PCD0505 | Wood,plastics,low content silicon aluminum alloy |
PCD0510 | Wood,plastics,stone,graphite,ceramics and other nonmetallic materials |
PCD0532 | Wood,stone,wear parts,graphite,high content silicon aluminum alloy and other nonmetallic materials |
PCD0685 | Low content aluminum silicon alloy,titanium and titanium alloy,fiber reinforced composites |
PCD0605 | Low content aluminum silicon alloy,titanium and titanium alloy,fiber reinforced composites |
PCD0610 | Medium aluminum silicon alloy,metal based composite materials,wood based composite materials and graphite |
PCD0632 | High aluminum silicon alloy,wood based composite materials,metal based composite materials,high strength cast iron,stone and graphite |
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